Roots to Renders - Sugarcane's Journey into Creative Design

"A world where materials are in harmony with nature." Wouldn’t that be amazing? I truly believe, that biophilic designers can specify this change, and also help scale innovation to make this happen.

The global plastics crisis is stark: over 400 million tonnes of plastic are produced annually, with a staggering 99% being fossil-based and 91% never recycled. The plastics industry contributes 3.4% of global greenhouse gas emissions, equivalent to 1.8 billion tonnes of emissions. Hao Ding, Global Marketing Director at Total Energy Corbion, unveils the potential of Polylactic Acid (PLA) - a bio-based material that could help how architects and designers approach sustainability.

PLA stands for Poly Lactic Acid, a bio-based plastic material made from renewable resources like sugarcane or corn. Specifically, as Hao explained in the interview, it's produced through a process of fermenting plant sugars to create lactic acid, which is then polymerised into a plastic-like material.

Unlike traditional petroleum-based plastics, PLA is:

- Made from renewable resources
- Biodegradable
- Reduces carbon footprint by up to 75%
- Food contact approved
- Usable in multiple applications like packaging, 3D printing, textiles, and medical packaging

A key difference is that PLA starts from plants that absorb CO2 during growth, whereas conventional plastics are derived from oil pumped from underground. When composted, PLA breaks down completely without leaving persistent microplastics, making it an environmentally friendly alternative to traditional plastics. PLA can reduce carbon emissions by up to 75% compared to conventional plastics. "PLA can replace most conventional plastics and offer similar performance."

Architects and designers can leverage PLA in multiple applications.

Design and Construction Applications:
1. Furniture packaging materials
2. Exhibition and conference temporary structures
3. 3D printed decorative objects
4. Cavity wall insulation
5. Prototype and model making
6. Textile and upholstery applications

End-of-Life Solutions:
- Mechanical recycling: Melting and repurposing PLA products
- Chemical recycling: Low-temperature process breaking down materials
- Composting: Complete degradation without microplastic residue

I think there is an exciting potential for designers here looking for alternatives to plastics, and it is something that as artists, specifiers, designers we can ask our suppliers to look at for us. Let’s help them find alternatives and help scale biobased materials that have the potential to replace plastics in our environment.
Hao showcased intricate 3D-printed examples, including life-sized hands holding a bowl and a detailed dragon sculpture, demonstrating PLA's capacity for complex, nature-inspired designs.

Recommendations for Architects and Designers:
- Explore PLA alternatives in packaging and temporary structures
- Consider PLA for decorative and functional objects
- Investigate textile and upholstery applications
- Prioritise end-of-life solutions in material selection

Hao's parting message resonates with hope: "2030 is not far away, and we all have targets to achieve." For architects and designers committed to sustainability, PLA represents an exciting pathway to more environmentally responsible design.

To find out more visit:  https://totalenergies-corbion.com/biobased/

If you like this, please subscribe!

Have you got a copy of the Journal? You can now subscribe as a member of the Journal of Biophilic Design or purchase a gorgeous coffee table reference copy or PDF download of the Journal journalofbiophilicdesign.comor Amazon and Kindle.

Biophilic Design Conference www.biophilicdesignconference.com

Credits: with thanks to George Harvey Audio Production for the calming biophilic soundscape that backs all of our podcasts. 

Listen to our podcast on Audible, Amazon Music, Spotify, iTunes, YouTube and all the RSS feeds.

https://www.facebook.com/journalofbiophilicdesign/

https://twitter.com/JofBiophilicDsn

https://www.linkedin.com/company/journalofbiophilicdesign/

https://www.instagram.com/journalofbiophilicdesign